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FINGER CNC

Corporate Information

2024-04-18 16:44:08

Open Vision Motion Control Integrated Machine

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Introduction

For cost-effective, mid to low computational vision applications, we adopt an integrated solution combining motion control and machine vision. This solution leverages the high computational power of the B Series controller's multicore hardware architecture and distributed software deployment technology to integrate machine vision algorithms. Machine vision computations are performed internally within the controller, facilitating internal data interaction with motion control. This improves data flow efficiency, making vision detection deployment more convenient, cost-effective, and ensuring performance.


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Basic Architecture of the Vision Motion Control Integrated Machine

The vision motion control integrated machine embeds the open-source OpenCV and internally developed vision processing SDK. On one hand, users can freely build vision processing programs using open-source OpenCV on the controller. They can simultaneously control directly connected cameras, process images, and perform motion control to achieve integrated vision computation and motion control solutions.

By employing the vision plus motion control integrated solution, the vision module within the controller and the motion controller module bridge data, eliminating the time required for communication and data transmission between the controller and external vision systems. This not only significantly simplifies deployment costs but also saves time in visual control communication, greatly improving overall processing efficiency. It also simplifies the separation of services for different types of products, allowing customers to experience the value brought by integrated technology.

On the other hand, to optimize vision processing performance, the next-generation vision motion control integrated controller will also integrate a high-performance vision SDK. Users can efficiently and securely perform more complex vision processing tasks.


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Vision Development Process

When it comes to developing new products or projects, a simple and user-friendly visual development process is key to ensuring success. Below is a typical example of a development process:


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On the interface of the vision-motion control integrated machine, we can design and insert screens and functions related to vision. By using the HMI to call the user interfaces and modules related to vision, the processing flow of vision can be integrated into the motion control process. This allows customers to use the required vision functions directly on the vision-motion control integrated machine without the need to add an additional PC for vision acquisition and computation. As shown in the diagram below:


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Example of HMI Calling Vision Interface


We can provide some pre-developed standard screen projects that customers can directly use for human-machine interaction operations. Customers can also customize vision-motion control screens that better suit their needs. Below is an example of a camera control screen in the standard screen project:


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Standard Camera Control Screen


Case Study Introduction

 

Case One:


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Image of Mixed Tray under the Camera


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Controller Screen of Vision-Motion Control Integrated Automatic Sorting Machine


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Physical Display of Vision-Motion Control Integrated Automatic Sorting Machine


Case Study Two:



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Defective Product Detection


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Optical Solution Presentation


Case Three:

 


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Lathe Workpiece CAD Drawing


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Effect Diagram of Lathe Workpiece Dimension Measurement


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Backlight Projection Optical Solution Presentation


Case Four:

 


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Spring Inspection Effect Diagram


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Spring Inspection Vision Parameter Setting Screen


Advantages of Vision-Motion Control Integrated Machine

The new multi-core, high-computing power distributed architecture of the vision-motion control integrated controller has significant product advantages in developing vision projects with low to medium computing power requirements:

Efficiency: Our product can monitor real-time information such as the position, appearance, and status of objects in the production process, and perform vision processing and control directly by the controller, eliminating the need for transmission steps. This allows for online improvement of product quality and efficiency.

Cost-effectiveness: Our product adopts an embedded vision solution, eliminating the need for a traditional PC that is typically required for vision applications. Vision processing is directly performed on the controller, saving users additional equipment costs.

Ease of operation: Our product integrates familiar OpenCV and is also developing superior vision processing SDKs and specific modules. This makes it increasingly simple for customers to use and develop their own applications.


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